Printing Electronics - Continued

Printing Electronics (CONTINUED)

Continued from previous page

 

The following is a list of companies currently involved with the creation of printed electronics, as well as which processes are being employed.

 

Company

Application

Printing technology

Status

Omron

Antennas on high volume RFID labels

Gravure

In production

ACREO

Chipless RFID

Screen

In trials

MeadWestvaco

RFID enabled packaging recording time and amount of medication taken

Screen (sensors and interconnects)

In production

Sony

Keypads

Screen

In production

Dai Nippon Printing

Organic Light Emitting Diode OLED moving colour displays on flexible substrates

Gravure

Experimental

Aveso

Electrochromic colour displays

Screen

In production for gift cards, smart cards etc.

Avery Dennison

Chipless battery testers in Duracell batteries

Screen

In production

Thin Battery Technologies

Printed CZn batteries

Screen

In production

PolyIC

Chipless transistor circuits on flexible substrates

Flexo, gravure and litho

In trials as RFID

Plastic Logic

Chipless transistor circuits on flexible substrates

Ink jet

In trials as active matrix backplanes for printed flexible displays

Elumin8

Moving colour electroluminescent billboards using thin flexible plastic

Screen

In production

Power Paper

Iontophoretic skin patches for delivery of cosmetics and drugs

Screen

Licensees in production soon

VTT Technology

Thermochromic displays, switches and interconnects in games on paper packaging

Screen and other.

Prototypes demonstrated

Source IDTechEx

 


In most of these cases we are talking about many passes of very different new inks such as fine silver conductors, ceramic dielectrics, copper doped phosphors, and both organic and inorganic semiconductors and passivation layers. Low temperature curing, better definition, thinner layers and continuity are among the challenges. However, well over ten billion such constructions, mostly on polyester film or paper, have already been sold and the potential goes all the way up to ten trillion barcodes being replaced with printed chipless RFID every year. Yes, the barcode replacements will mainly be printed directly onto things – the money will not stretch to labels in those volumes.

Below is the IDTechEx projection for the global market for RFID in 2016 in billions of dollars with the impact of printing technology

Partly printed tags for items

US$4.4 billion

Fully printed tags for items 

US$1.1billion

Partly printed tags for other uses 

US$3.55 billion

Tags without printing, for other uses 

US$1.8 billion

 

Little wonder then that the suppliers of traditional printing inks such as Sun Chemical and the manufacturers of traditional high volume printing equipment such as MAN Roland are heavily into the printed electronics world. They know that it will go far beyond silicon and be a far bigger market eventually, encompassing even laminar fuel cells and antistatic shielding and its impact will be mainly in creating new markets, not replacing silicon. In fact, the silicon chip industry, like the button battery industry, may not notice being kicked out of gift cards. They have other things to do.

 

 

Dr. Peter Harrop

Dr Peter Harrop PhD, FIEE is Chairman of IDTechEx Ltd. He was previously Chief Executive of Mars Electronics, the US$260 million electronics company and Chairman of Pinacl plc, the US$100 million fibre optic company. He has been chairman of over 15 high tech companies. He has written 14 books on technical subjects, these being published by the Financial Times, John Wiley and others. He lectures and consults internationally on RFID, smart labels, printed/organic electronics and smart packaging. To reach Dr. Harrop, email p.harrop@idtechex.com

PrintAction March 2008
The Jet Age
Moving at 3-billion drops per second