“Our motto is that if we can do it green, we will do it green,” says Tillburg site Director, Peter Struik. “With that objective in mind we have come to an agreement with our energy supplier Eneco to provide us with 100 percent renewable energy. They share our commitment to green energy, and with their help and expertise we have been able to make this vision a reality.”
The facility had been partially powered by wind since 2011 when Fujifilm began working in partnership with Dutch energy supplier Eneco. The wind turbines that drive the plant’s manufacturing capability are located on-site and in nearby Zeeland. The 100 gigawatt hours of energy these two sites generate for the Fujifilm facility is enough to power 30,000 homes.
“Fujifilm is showing commendable courage and leadership in having taken this bold step,” said Eneco board member, Marc van der Linden. “They are setting an excellent example to their industry and to other businesses in the surrounding area. Like Eneco, Fujifilm is a forward-thinking company which recognizes that economy and ecology have to go hand in hand.”
Fujifilm and Eneco are now investigating the possibility of producing bio-mass steam on the Fujifilm site.
The 11,000-square-foot investment by Sun Chemical holds what the company describes as state-of-the-art equipment and analytical support for studying migration, adhesion, permeability, and other performance-related coating phenomena.
The lab will use systems like SEM microscopy, atomic force microscopy, IR surface mapping, and surface energy measurement, among other techniques, to advance the fundamental understanding of key coatings performance attributes.
A variety of equipment has been added to the new lab, including: gas transmission rate analyzers, glass bottle testing instrumentation, and coatings spraying equipment to develop new and improved water, solvent, and energy curable primers, inks, and coatings. A lab laminator will be added in 2017 to help study the interaction between ink, substrate, primers, overprint varnishes and laminating adhesives.
“The new Carlstadt coatings lab represents a major investment in our coatings business,” said Russell Schwartz, Chief Technology Officer, Sun Chemical. “This enhanced capability will help us expand our product range offerings into an evolving packaging market that includes laminating adhesives, glass decoration, and printed electronics.
“The integration of coatings technology with ink, polymer, and functional materials development within the same technical organization and facility transcends product lines and geographical barriers,” continued Schwartz. “It will also help expand Sun Chemical’s Advanced Materials portfolio into industrial coatings applications.”
Sun Chemical holds the capability to develop and test water, solvent, and energy curable coatings, including primers, overprints and materials in order to provide enhanced functionality, such as barrier properties. “While many companies rely on commercially available polymers, Sun Chemical differentiates itself by developing proprietary polymers targeted for our specific industry and products,” said Bob O’Boyle, Product Manager, Coatings, Sun Chemical. “We’re also focusing on smart coatings for sensor-enabled application equipment.”
The Globe’s editorial and business departments will move to a new office complex less than a mile from the publisher’s founding location on Newspaper Row, where the paper operated from its inception in 1872 until moving to Dorchester in 1958.
In mid-2015, the Globe announced it had purchased a building in a Taunton industrial park for just over US$20 million that would serve as its newspaper printing plant starting in early 2017. The move to a new printing plant was well underway before the sale of its Dorchester sale.
The new 328,000-square-foot printing plant, according to an article in the Globe, will also print the Boston Herald, The New York Times, and other newspapers that hire the new operation to do their production.
An article by Beth Healy in 2015 explains the Globe’s printing operation — including press operators, mailers, and drivers — includes roughly 1,000 people, which accounted for slightly more than half of all of the company’s employees.
New York Times Co. sold the Boston Globe in 2013 to Red Sox owner John W. Henry for US$70 million. Times Co. purchased the Boston Globe in 1993 from the Taylor family for US$1.1 billion.
Konica Minolta Canada explains – based on its parent company's core ecological sustainability tenant – one of the new building’s key features is a white reflective roof membrane, which reflects sunlight from the roof area and reduces the heat-island effect produced by conventional roofing materials.
The building will also feature native and drought-tolerant plants that depend only on rainwater to flourish once planted. Konica Minolta explains this eliminates the need for landscape irrigation, uses less fertilizer and requires fewer pesticides. The new headquarters will also include electric vehicle charging stations in the parking lot for those employees and visitors who drive electric or hybrid automobiles.
“We have designed the new building to reflect where Konica Minolta is headed as we continue to shape the future of our industry,” said Chris Dewart, President and CEO, Konica Minolta Business Solutions Canada. “We have been steadily transforming our business from a hardware vendor to a strong player in information technology, information management and now the industrial print space. Our new headquarters will be tightly aligned with the needs of key stakeholders and showcase our strategic growth initiatives.”
The grant was among 29 grants totaling $35.3 million statewide announced in early February by Governor Andrew Cuomo. The program, administered by the Dormitory Authority, funds renovation or construction of critical academic facilities and high-tech projects at universities across New York State.
RIT will use the grant for construction inside the fourth floor of Institute Hall, which will be home for the new centre, a research facility developing next-generation 3D print materials and applications. Several leaders within the Canadian printing industry have studied at RIT’s well-known printing-research facilities.
“Our new AMPrint center will help RIT serve as a focal point for applied teaching, research and development in additive manufacturing applications by bringing together expertise from a regional ‘eco-system’ of organizations from academia, government and corporations,” said RIT President Bill Destler.
Denis Cormier, an expert in 3D print technologies, is Director of RIT’s AMPrint Center and the Earl W. Brinkman Professor in RIT’s Kate Gleason College of Engineering. A professor of industrial engineering, Cormier’s research focus is in printed electronics, specifically the synthesis of printable nano-inks, the development or enhancement of printing processes, and the design of novel printed electronic devices.
Cormier was the original principal investigator for the Center and brought together university partners from Clarkson University and SUNY New Paltz with corporate partners that include Xerox, GE Research, Corning, Kodak and MakerBot, to design novel devices and develop next generation polymer, metal and composite technologies.
The centre will serve as both a research and teaching facility for the university’s students as well as its corporate partners, and housed in a 3,200-square-foot space in RIT’s Institute Hall. Researchers will have access to functional 3D printing and fusing equipment, direct-write printing equipment, analogue printing and surface metrology technologies. Also included will be wet-chemistry infrastructure necessary to synthesize printable nano-materials.
This consolidation includes closing its Hamilton, Ont., plant by July 2016, which has around 180 employees. PaperWorks earlier said it plans to add 150 employees across all areas of prepress and production at the Kitchener facility over the next year.
“Because the Hamilton facility is only 75 kilometers away from the Kitchener manufacturing plant, it made sense from a production and asset utilization perspective to consolidate production under one roof,” said Kevin Kwilinski, president and CEO of PaperWorks. “The Kitchener plant is more modern and has newer equipment, which translates into more efficient output.”
In June 2015, PaperWorks agreed to acquire CanAmPac of Napanee. The acquisition included coated recycled board (CRB) producer Strathcona Paper, folding carton manufacturer Boehmer Box and LYFT Visual graphic services. Strathcona Paper is described as the largest producer of CRB in Canada, while Boehmer Box produces offset-litho printed folding cartons for North American food packaging applications.
As a result of the CanAmPac acquisition, PaperWorks’ projected manufacturing output for the combined companies is approximately 400,000 tons of 100 percent recycled paperboard, annually.
In August, PaperWorks then announced a planned investment of more $11 million over the next year to expand the capabilities of the 340,000-square-foot Boehmer Box facility, which produces folding cartons for products like dry and frozen food, beverage, pharmaceutical, household goods, personal care and institutional foodservice.
The Hamilton plant has been producing folding cartons for many decades and was part of the Rosmar Packaging Corp. acquisition that PaperWorks made in 2011.
The mill actually began production more than two years ago on July 15, 2013, and now produces a product called Greenpac XP, described as a new type of recycled linerboard with unique strength and print quality relative to its lower basis weight when compared with traditional linerboards.
The lightweight linerboard is made with 100 percent recycled fibres, on a single machine having a trim of 328 inches (8.33 metres) with an annual production capacity of 540,000 short tonnes. Built and operated by Norampac, a division of Cascades, the Greenpac Mill employs 135 people.
Cascades describes Greenpac as its most ambitious project in 50 years. Founded in 1964, Cascades produces, converts and markets packaging and tissue products composed mainly of recycled fibres. The company employs close to 11,000 people, who work in over 90 production units located in North America and Europe.
"The investment we are inaugurating today is the tangible result of the deployment of our strategic plan aiming to position Cascades as a leader in the packaging industry in terms of both productivity and profitability,” stated Mario Plourde , President and Chief Executive Officer of Cascades.
The Greenpac project was also supported by organizations such as the State of New York , Empire State Development, the City of Niagara Falls , the Niagara County Industrial Development Agency, the New York Power Authority and the New York Department of Environment Conservation.
Kruger Packaging L.P. plans to make an investment of $250 million to convert the No. 10 Newsprint Machine (PM10) at its Trois-Rivières mill to manufacture 100% percent recycled lightweight linerboard.
The project is to be carried out with the support of the Government of Québec, which is providing $190 million. This figure includes an $84 million loan to finance the cost of the conversion and a $106-million participation, through Investissement Québec, in a new company that now combines all of Kruger’s containerboard and packaging activities.
As a result of this investment, the Québec government will have a 25 percent ownership in this new company which has assets in excess of $600 million, and more than 800 jobs, including 620 in Québec that will be secured.
The project was announced in the presence of Philippe Couillard, Premier of Québec; Laurent Lessard, Minister of Forests, Fauna and Parks; Jean-Denis Girard, Minister for Small and Medium Enterprises, Regulatory Streamlining and Regional Economic Development, Minister responsible for the Mauricie region and MNA for Trois-Rivières, and Joseph Kruger II, Chairman of the Board and Chief Executive Officer of Kruger Inc.
Over the coming 20 months, PM10 will be modernized to incorporate what Kruger describes as some of the most advanced containerboard manufacturing technology. Once PM10 is up and running in 2017, it will produce 360,000 metric tonnes of 100 percent recycled lightweight linerboard annually, a portion of which will be sold to Kruger Packaging’s box plants in LaSalle, Quebec, and Brampton, Ont., while the remainder will be sold on the market.
The Trois-Rivières Mill will continue to produce newsprint on PM10 until two months before the end of the conversion project. The mill’s other newsprint production line, PM7, will remain in operation into the future. Overall, Kruger’s three newsprint production facilities will have an annual output of 600,000 metric tonnes, maintaining the company’s ranking among North America’s top newsprint manufacturers.
Founded in 1904, Kruger Inc. is a producer of publication papers, tissue products, containerboard and packaging made from recycled fibres, green and renewable energy, cellulosic biomaterials, and wines and spirits. Kruger Inc. has facilities in Québec, Ontario, British Columbia, and Newfoundland and Labrador, as well as in Tennessee, Maine, New York, Virginia and Rhode Island in the United States.
The company marked the opening of this new manufacturing line with a ribbon cutting ceremony attended by Eastman Kodak Company CEO, Jeff Clarke; President, Print Systems Division and Senior Vice President Eastman Kodak Company, Brad Kruchten; as well as community leaders and customers.
“Today’s opening of this new manufacturing line keeps us on an accelerated pace toward our goal of helping printers become more sustainable with Sonora Process Free Plates,” said Clarke. “Kodak is committed to providing solutions that increase the sustainability of the printing industry, while also reducing printing costs. This is good business and good for our environment.”
Kodak explains its Sonora plates eliminate water, chemical and energy use required when processing traditional plates. Without the need for processing equipment, Kodak explains the average printer using 20,000 square metres of plates can save up to $99,000 annually. Sonora plates are currently being used in a range of commercial print, book, newspaper and packaging print facilities. Specific Sonora plate brands are rated for 200,000 run lengths.
Sihl LLC and Arkwright Advanced Coating Inc. became one company, based in Fiskeville, Rhode Island, beginning on January 1, 2014. The newly combined company is to be called Sihl Inc.
Sihl is a manufacturer of coated and processed papers, films, and fabrics. The move includes the company moving to a new Website address, from sihlusa.com to sihlinc.com (effective January 5, 2015).
The name Sihl is derived from the river in Switzerland on which the founders built a paper mill in 1478 to fill demand that followed Gutenberg’s invention of mechanical movable type.
Arkwright Advanced Coating Inc. opened in 1802 as cotton spinning mill as part of the industrial revolution. The company flourished as apparel fabric became coated industrial fabric, which eventually led to its development of coated films. The company today has five coating lines, eight converting machines and approximately 100 employees serving a capacity 30 million square metres of photo paper, transfer paper, IJ and toner receptive film.
Sihl AG, the parent company of Sihl Inc., is based in Bern, Switzerland, while a second production plant is based in Düren, Germany, as Sihl GmbH. This includes specialty materials for inkjet, solvent, UV curable, latex and toner-receptive wide format plotters, printers, and presses.
Mohawk expects to produce 500-million envelopes annually in South Hadley, Massachusetts, when the papermaker, described as North America’s largest privately owned manufacturer of fine papers, envelopes and specialty substrates, takes over an 112,342-square-foot early in the New Year. The facility is expected to be fully functional by the end of April 2015.
The announcement comes after the Massachusetts Office of Business Development Economic Assistance Coordinating Council voted unanimously to approve Mohawk’s application for a special tax assessment for the facility. Mohawk intends to enter into a 7-year lease agreement.
“Our plan to create a new envelope converting facility in South Hadley, Massachusetts represents our commitment to further growth of Mohawk’s envelope business,” said Thomas O’Connor Jr., Chairman and CEO of Mohawk. “Since January (2014], we have committed to investments of nearly $5 million in new envelope converting equipment and facility upgrades, and the creation of 100 new jobs for skilled envelope workers. Our envelope business is vibrant, rapidly growing, and we are uniquely positioned to serve our customers with fast delivery, exceptional integrity, and the highest quality envelopes available in the industry.”
Mohawk plans to invest up to $2 million to retrofit the South Hadley facility, including upgrades to electrical systems, installation of air and vacuum lines, and the purchase and installation of envelope converting and manufacturing equipment.
Mohawk expects to produce over 500-million envelopes annually at the new facility. The site will also feature warehouse space to service the company’s customers along the East Coast and Mid-Atlantic regions, as well as overseas businesses.
“We selected the South Hadley location because the layout of the building is ideal for our manufacturing needs,” said Bob Scammell, Mohawk’s Senior Vice President, Strategy and Business Operations. “The site is essentially move-in ready and requires minimal construction prior to becoming operational, and there is an abundant pool of highly skilled envelope workers in Western Massachusetts.”
Approximately 40 new employees will be hired to staff the new South Hadley facility, which will operate five days a week, three shifts per day. Mohawk also owns and operates a one million square-foot paper and envelope converting facility in Ashtabula, Ohio, which produces 1.5 billion envelopes a year.
In early 2014, Mohawk grew its envelope operations at its Ohio facility by adding 75 new employees to a total of 200 and expanding operations by investing millions of dollars in converting equipment upgrades.
Seiko Epson Corporation of Tokyo plans to invest 12.3 billion yen ($1.2 billion) in its manufacturing subsidiary Epson Precision Philippines Inc. to construct a new plant for increasing inkjet printer and 3LCD projector production volumes.
The facilities will be constructed inside the existing site by the early part of 2017, with operations slated to begin in the spring of that year.
Epson plans to install a large solar power generation system with a capacity of approximately 3,000 kWh on the roof of the new plant. This system will reduce overall daytime electricity consumption at Epson Precision by half.
As it implements its mid-range business plan, Epson has determined that its current inkjet printer and projector manufacturing facilities in China, Indonesia and the Philippines are insufficient to meet expected demand. In inkjet printers, the company is forecasting the need to significantly boost production capacity for its core high-capacity ink tank models and also for office inkjets.
Epson also sees the need to increase projector production as it expands its lineup. With growing demand for projectors used in business and education, expanding commercial applications, and increasing penetration in emerging economies, Epson forecasts its growth will surpass that of the market.
Epson plans to increase the workforce of Epson Precision in the Philippine to approximately 20,000 from the current level of 12,500.
The C.J. Group of Companies, led by President and founder Jay Mandarino, finalized the purchase of a new building at 249 Evans Avenue, which is in Toronto’s Mimico neighbourhood on the southwest corner of Evans and Horner.
The 60,000-square-foot facility includes 29-foot-high ceilings and a second floor with 10,000 square feet of space. It will house C.J. Group’s large format and fulfillment/distribution services, as well as the company’s Digital, Interactive, and Designedge magazine properties.
Two recent acquisitions will transition to the new location as well, and the company plans to add a full mailing house operation in the next five months. Renovations are under way and moving will begin in late November to be completed by January. The C.J. Group of Companies now owns three facilities totaling more than 150,000 square feet.
“Thanks to all our great clients, staff and suppliers who have supported our growth,” said Jay Mandarino, President and founder of C.J. Group.
The Toyo Ink Group based in Tokyo, Japan, continued to expand its manufacturing presence in India, with the inauguration of its second production site in the country.
The new US$17 million facility in Dahej, Gujarat state, along the eastern coast of India, has begun making offset inks with a production capacity of 10,000 m. tons, which is nearly three times that of the company’s first manufacturing facility in Delhi. The Gujarat plant will also supply inks on a global level, particularly to nearby markets in Europe, the Middle East and Africa.
“Growing demand has pushed production at our Delhi plant to capacity,” stated Shingo Nishikaze, Chairman of Toyo Ink India Pvt. Ltd., a wholly-owned subsidiary of the Toyo Ink Group. “With the establishment of a second inks plant, we are well-positioned now and in the future to support our customers’ growth in India and its neighboring regions.”
Toyo Ink India first began manufacturing offset inks at its Delhi plant in 2008 and then expanded production to include inkjet inks in 2011 and gravure inks for the food-packaging sector in 2012.
In 2013, the Toyo Ink Group established a manufacturing joint venture for azo pigments with Heubach Colour Pvt. Ltd., a producer of organic pigments. Located in Ankleshwar, also in the Gujarat state, the production site for the new alliance Heubach Toyo Colour Pvt. Ltd. is expected to come onstream soon with an annual capacity of 2,000 m. tons.
Japan’s Ambassador to Canada, the Consul-General of Japan and Brampton’s Mayor joined Canon Canada executives in a groundbreaking ceremony for a new five-story Canon headquarters to be built by December 2015.
“Our vision for Canon Canada’s headquarters goes beyond being an infrastructure investment or a building where our employees work,” stated Ted Egawa, President and CEO, Canon Canada Inc. “We want our new headquarters to become a community for our employees and for our customers, which aligns with our Kyosei philosophy, which means harmoniously living and working together for the common good.”
To be built on more than 18 acres at the corner of Mississauga Road and Steeles Avenue West in Brampton, Ontario, the new 180,000-square-foot headquarters will replace the company’s current office in Mississauga, which has been its home since 1984. Design of the Brampton facility is being led by the architectural firm of Moriyama & Teshima, which created the Ontario Science Centre in Toronto and The Canadian War Museum in Ottawa.
Canon is aiming to achieve Gold Certification under the Leadership in Energy and Environmental Design (LEED) rating system. Sustainable design elements planned include the incorporation of lots of natural light, energy-efficient equipment and collecting rainwater for reuse.
The Province of Ontario has designated Brampton as an urban growth area; by 2031 the city’s population is expected to grow to 725,000. Canon joins a list of high-profile organizations to build corporate infrastructure in Brampton, such as Loblaw Companies, HBC, Chrysler Canada, Rogers Communications, Maple Lodge Farms and Canadian Tire.
Parent company Canon Inc. of Tokyo generates close to $46 billion in global revenue and has ranked among the top four in U.S. patents registered since 1994.
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