EFI and Landa Corporation entered into a partnership agreement for the development of a Digital Front End (DFE) for Landa’s Nanographic printing technology. The announcement was made today during the opening session of Connect, EFI’s annual users conference in Las Vegas.
The new DFE, scheduled to enter beta testing in the fourth quarter of 2014, is to be based exclusively on EFI Fiery technology, which the companies state will provide new functions for the sheetfed and web-fed Nanographic machines. When they reach market, these 4- to 8-colour presses are to be aimed at commercial, folding-carton, point-of-sale, publishing, and flexible-packaging work.
“Benny Landa is a legend in our industry, and we are excited to work with his company as its exclusive DFE technology provider,” stated Guy Gecht, CEO of EFI. “Landa Nanographic printing presses have potential to accelerate the migration of mainstream commercial printing and packaging to digital printing. The Landa DFE provides a proven, ultra-high-speed and well-integrated front-end platform that Landa customers will require.”
Landa states the 4- to 8-colour presses are being designed to print short-to-medium job lengths up to five times faster than existing digital (toner) presses. The Landa DFE is to support both static and variable-data printing when using what the companies describe as off-the-shelf B1 format substrates (41 inches/1,050 mm).
“Our unique Nanographic Printing process enables us to offer offset-quality digital printing and a combination of format size and throughput speeds unprecedented in the graphic arts industry,” stated Benny Landa, Chairman and CEO of Landa Corporation. “Reaching this remarkable and exciting goal requires partnering with best-in-class providers. That is the reason we chose Fiery technology and EFI as our development partner.”
In 2013, Landa reached an agreement to have Komori provide all sheetfed platforms for the Nanographic printing presses, which were first shown in Germany at the quadrennial drupa tradeshow in May 2012.
Domino Printing Sciences is presenting an inkjet head system designed integrate into existing sheetfed and webfed presses at speeds of between 50 and 75 metres (246 feet) per minute.
“Today, printing companies are looking for solutions that offer new revenue streams and competitive advantage within their existing businesses,” said Philip Easton, Director of Domino’s Digital Printing Business. “The K600i with its native 600-dpi print resolution, selectable drop size, superior linear speeds and productivity features really sets new standards for integrating variable data print into existing print lines and onto a wide range of substrates.”
The device, which was not on hand at the show, was demonstrated through a virtual experience to show goers. A presentation by Canon claimed that the press will be available to beta testers starting next year.
“Offset run lengths are rapidly decreasing while job frequencies are increasing. To achieve the flexibility, speed and control over operational costs required to compete effectively, professional printers need solutions capable of meeting a wider array of applications,” said Sam Yoshida, vice president and general manager, Marketing, Business Imaging Solutions Group, Canon U.S.A. “Over the last few years, Canon has achieved several breakthroughs in scaling inkjet technology to enable new levels of productivity, quality, reliability and cost effectiveness in its offerings, leading to the development of the Niagara digital press.”
The Niagara press has a four-colour ink system, but there are plans to expand it to up to six ink stations. Also on the Canon booth was the Oce ColorWave 900, making its North American debut. It is a high-speed wide format production printer with print speeds of up to 12 inches per second and productivity of more than 800 B2 or 500 B1 sheets per hour. Delivering 3.4 billion, 1.2 picolitre drops of aqueous ink per second, the machine is able to produce resolutions of 1,600 x 1,600 dpi.
Fujifilm unveiled Arian GmbH, based in Gleisdorf, Austria, as the site of its first European Jet Press 720 installation, which actually took place back in January 2013. The cutting-edge B2-size sheetfed inkjet press is now in production to complement Arian’s screen- and toner-based printing presses.
In February 2012, PrintAction reported Digital Edge Print and Media Services Ltd. of Mississauga as the first operation in Canada to install Fujifilm’s J Press 720. Digital Edge, in addition to its offset-based commercial production, is heavily focused on in-house data capabilities with mailing services.
Arian GmbH specializes in the production of POP, POS, outdoor advertising and self-adhesive products, including 3D design and development. It is a family-run business with over 220 employees that has been in operation for over 35 years.
“As one of the leading companies in the world for screen and digital printing, customer satisfaction is a top priority for us, so we are committed to providing support for our customers in order to make their ideas and visions a reality,” stated Stephan Kollegger, Chief Executive Officer of Arian on news of the Jet Press 720 installation. “We wanted to offer the same kind of service levels on jobs we were outsourcing to offset as our mainstream in house POP and POS work, but this proved impossible. Our ability to turn jobs around quickly on the Jet Press 720 now helps us fulfill this goal.”
The applications being run on Arian’s Jet Press 720 so far include small-format POS and posters, while also allowing the company to meet what Kollegger sees as a growing market requirement for lower run lengths of flyers and brochures. “We were also impressed by the material handling capabilities of the machine which is one of the most important issues to address,” explained Kollegger. The Austrian company’s 21,000-square-metre plant includes 5,000 square metres of space dedicated to logistics.
“We anticipate the sweet spot for the Jet Press 720 to be between 200 and 500 sheets, although this may change as we put more print through the machine,” stated Bernd Büchel, Technical Director at Arian. “We are also very keen to explore the personalization and versioning that we can now do with the variable data XMF module recently installed, as over 80 percent of our work is exported and we have many multi-lingual jobs requiring versioning coming through.”
The Jet Press 720 is a four-colour inkjet press capable of printing a 29-inch format sheet in a single-pass, resulting in production speeds of up to 2,700 B2 sheets an hour. By applying a primer to the printed sheet prior to imaging, the Jet Press can print onto standard offset coated and specified uncoated papers. The press makes use of Fujifilm Dimatix SAMBA print-head technology to reach resolutions of 1,200 x 1,200 dpi with four variable dot sizes. The first implementation of SAMBA inkjet technology is in a parallelogram-shaped chip (referred to as a print-head on a chip by Fujifilm) that packs 2,048 jets per module at 1,200 dot-per-inch spacing. It holds one of the highest jetting frequencies ever developed.
“We anticipate building up the volume of work on the machine to two shifts over the spring and summer,” stated Kollegger. “We are excited about what the Jet Press 720 brings to our business. We often invest in digital presses and end up using them for many more applications than first anticipated.”
At Hunkeler Innovation Days in Switzerland, Xerox unveiled CiPress 500 and 325 Single Engine Duplex machines aimed at lower-volume production – relative to the company’s existing twin-engine CiPress models.
The CiPress SED models can print duplex, one-up jobs on a narrow 9.5-inch web at 500 or 325 feet-per-minute, as represented by the model number. Xerox points out the systems are designed for producing transactional and direct marketing applications, catalogues, books and manuals.
The machines employ Xerox’s waterless inking system to print colour graphics on low-cost, plain papers. Ink monitoring reports inform printers about the amount of ink used for job costing purposes. The The CiPress SED models can be configured with Xerox FreeFlow Print Server to provide native support for IPDS, PDF, PS and VIPP.
Kyocera of Japan announced it has developed what it describes as the world's fastest 300-dpi inkjet printhead. The new head also features simultaneous two-colour printing.
Running at a speed of 152 metres per minute, the heads also have a 112 millimeter width and print both UV-curable and water-based inks.
According to Kyocera, the distinctive two-colour printing capability of this new printhead allows the company to effectively halve the number of printheads required in a printer, while also reducing the number of parts required for wiring, contributing to equipment downsizing. Furthermore, the 300-dpi model's nozzle configuration prevents the mixing of inks at the point of contact with the printed material — a potential problem when printing two colours simultaneously from the same printhead — ensuring that the new two-colour printhead delivers quality printed images.
This technology will be making its way into the commercial printing market, where Kyocera also distributes 600-dpi and 1200-dpi inkjet heads.
Fujifilm announced plans for its drupa presence to an international group of trade journalists in Dusseldorf today. The company, in its 2,020-square-metre booth, will debut eight new products under the theme of "Power to Succeed." Among these products is a new folding-carton press, based on the company’s Jet Press design.
The yet unnamed press will be similar in size to the Jet Press 720 system, but will produce print on carton stock. The company says its target market will be short-run packaging, up to 1,000 sheets. The B2-format machine will be shown on the Fujifilm booth, and company officials promise it will make its commercial debut sometime in 2013.
Fujifilm also announced it will be entering the flexo plate imaging market with a product called the FLENEX DLE. According to Fujifilm, compared to the common laser ablation mask system, the FLENEX DLE is not only faster, but more environmentally friendly, with no VOCs released in the process. The system will launch with a platesetter called FLENEX DL-25 and a DLE plate called FLENEX WV-1.
On the consumables front, Fujifilm will introduce a new line of UV inkjet inks called VIVIDIA. Its characteristics are created for commercial and packaging segments. The inks will be used by the Jet Press 720 and the as-yet-unnamed B2-size carton printing press. The company will also add a new long-run thermal CTP plate to its low-chemistry line called the Brillia HD LH-PXE. The plate promises print runs of up to 500,000 unbaked and 1,000,000 when baked. The long runs are possible through a new double layer emulsion and are processed using Fujifilm’s ZAC processors.
On the topic of processors, Fujifilm will also launch the XR-1200F at drupa. It is a developer waste reduction and water re-use system, which separates plate chemistry into concentrated waste and distilled water. Waste volume is reduced as much as 90 percent, according to Fujifilm.
Fujiflm’s XMF workflow software will also be updated for drupa. The XMF brand will be subdivided into four parts: XMF Workflow, now at version 5; XMF Remote, newly upgraded to version 5 to support mobile devices (iOS and Android) as well as HTML 5; XMF PrintCentre; a Web-to-print e-commerce system; and XMF ColorPath, which is a new cloud-based colour management tool that promises ease-of-use for non-colour experts.
Fujifilm's Dimatix division will show off its new high nozzle density, drop-on-demand, SG-1024 industrial single-pass printhead. It incorporates Dimatix' new RediJet technology, which is a combination of several new features such as a unique nozzle plate design, enhanced on-head electronics, ink recirculation and waveforms tailored to specific fluids.
Océ expands its inkjet-based Océ JetStream product line with the launch of a new series of 30-inch monochrome printing systems, which the company describes as ideally suited for book production. Océ also heralds what it sees as a relatively small footprint for the new systems at 27 square metres, when compared to other machines in the same production class.
There are three new 30-inch monochrome systems being released, (with a four- to six-month order window) including: Océ JetStream 2300 mono, which hits a top speed of 100 metres per minute (2,020 A4/min or 328 feet per minute); Océ JetStream 3300 mono, which reaches 150 mpm (3,030 A4/min or 492 fpm); and the high-speed Océ JetStream 4300 mono, which hits 200 mpm (4,040 A4/min or 656 fpm).
All three models carry a 30-inch paper width and a printing width of 29.5 inches, while reaching an apparent resolution of 1,200 dpi. The new models use core Océ technologies like the SRA MP controller architecture and DigiDot.
At the Labelexpo Europe tradeshow in Belgium, ended October 1, EFI launched its new UV inkjet-based Jetrion 4900 press, which includes inline laser finishing for label converters.
The Jetrion 4900 is described by EFI VP Sean Skelly, as “a robust industrial press that is ideal for label converters looking to transfer high-cost, short- and medium-run jobs to digital systems, from print file straight through to finished roll."
A four-colour system, the Jetrion 4900 has capabilities to print opaque white UV inks in a single pass, delivering flexo-quality labels, according to the company, that are heat, cold and chemical resistant, and UL-certified on select substrates.
The finishing system features high-powered dual lasers from SEI Laser Converting, offering capabilities like die cutting, slitting, and back-scoring on a range of substrates from paper, foil and film to specialty stock. The press runs standard flexo rolls and offers inline and offline modes for special jobs.
HP yesterday introduced its new 42-inch-wide T400 web press, based on inkjet technology, with the ability to print at 600 feet per minute (183 meters per minute). This speed translates as producing up to 5,200 full-colour, letter-size pages per minute, which the company claims to be 44 percent faster than its closest competing system.
HP plans to make the T400 available by the end of 2011. Also this year, HP plans to introduce a new magnetic ink character recognition (MICR) system for its web press, as well as an option to use third-party coated media.
The T400 employs what HP refers to as new A50 process-colour inks and new A10 printheads (1,200-nozzles-per-inch), based on the company’s Scalable Printing Technology. HP has now introduced four versions of its inkjet-based web press, including the T200, T300, T350 and T400.
“With more than 25 installations worldwide, our inkjet web press systems are changing the business dynamics of applications such as publishing, transpromo and direct mail,” said Christopher Morgan, HP’s Senior VP, Graphics Solutions Business. Introduced in 2008, the company states that in 2010 its inkjet-based web press installations produced 1.46 billion pages.
Xerox, known for its electrophotographic (toner) production equipment, has announced it has adapted its business-class solid ink technology for the production space. The new inkjet production will be released in early 2012.
“Xerox’s Production Inkjet System cuts through the barriers – cost, quality and reliability – that stood in the way of producing massive numbers of custom print jobs,” said Eric Armour, president, Xerox Graphic Communications Business Group. “Print providers can now confidently shift their focus from the production process to selling applications that drive business.”
Xerox claims its Production Inkjet System can produce nearly 2,200 pages or 500 feet per minute on a 20.5-inch web width and comes in either simplex or duplex configurations. The imaging technology is based off of Xerox's solid ink technology, which is a granulated, resin-based ink. Xerox says the key benefit of its system is the elimination of water leads the images to be more vibrant images, with no ink soaking through. This means the machine can print on lightweight untreated stock. The printed pages also feature high de-inkability for better recycling.
The machine was demonstrated at Hunkeler Innovationdays 2011, being held in Lucerne, Switzerland. The event sees almost 5,000 industry professionals gathering to see and demonstrate the latest in print-on-demand technologies, from prepress to finishing. Pricing of the Production Inkjet System was not released, but the company said more information will be made available in the Fall.
At Graph Expo, Fujifilm launched its J Press 720 in the United States, while the innovative cut-sheet, inkjet press will be made available in Canada sometime during the first or second quarter of 2011.
First introduced as a concept press at drupa 2008, the J Press 720 is rated to produce up to 2,700 4-up size sheets per hour (10,800 8.5 x110-inch pages per hour), with the ability to run coated offset stock. It hits a top resolution of 1,200 dpi, using Fujifilm Dimatix SAMBA head technology with four levels of greyscale. Geared toward the commercial printing sector, the machine works with a maximum sheet size of 29.5 x 20.8 inches.
“No two print shops are the same, so at GRAPH EXPO 2010 we are really looking forward to helping our customers identify the right revenue-generating solution for their business,” said Todd Zimmerman, VP of Sales and Marketing, Graphic Systems Division, Fujifilm North America.
At Graph Expo in Chicago, the company demonstrated the press running live jobs for the first time in North America, while it was shown in production mode during the IPEX tradeshow in May of this year.
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