Production Inkjet

Fujifilm unveiled Arian GmbH, based in Gleisdorf, Austria, as the site of its first European Jet Press 720 installation, which actually took place back in January 2013. The cutting-edge B2-size sheetfed inkjet press is now in production to complement Arian’s screen- and toner-based printing presses.

In February 2012, PrintAction reported Digital Edge Print and Media Services Ltd. of Mississauga as the first operation in Canada to install Fujifilm’s J Press 720. Digital Edge, in addition to its offset-based commercial production, is heavily focused on in-house data capabilities with mailing services.

Arian GmbH specializes in the production of POP, POS, outdoor advertising and self-adhesive products, including 3D design and development. It is a family-run business with over 220 employees that has been in operation for over 35 years.


“As one of the leading companies in the world for screen and digital printing, customer satisfaction is a top priority for us, so we are committed to providing support for our customers in order to make their ideas and visions a reality,” stated Stephan Kollegger, Chief Executive Officer of Arian on news of the Jet Press 720 installation. “We wanted to offer the same kind of service levels on jobs we were outsourcing to offset as our mainstream in house POP and POS work, but this proved impossible. Our ability to turn jobs around quickly on the Jet Press 720 now helps us fulfill this goal.”

The applications being run on Arian’s Jet Press 720 so far include small-format POS and posters, while also allowing the company to meet what Kollegger sees as a growing market requirement for lower run lengths of flyers and brochures. “We were also impressed by the material handling capabilities of the machine which is one of the most important issues to address,” explained Kollegger. The Austrian company’s 21,000-square-metre plant includes 5,000 square metres of space dedicated to logistics.

“We anticipate the sweet spot for the Jet Press 720 to be between 200 and 500 sheets, although this may change as we put more print through the machine,” stated Bernd Büchel, Technical Director at Arian. “We are also very keen to explore the personalization and versioning that we can now do with the variable data XMF module recently installed, as over 80 percent of our work is exported and we have many multi-lingual jobs requiring versioning coming through.”


The Jet Press 720 is a four-colour inkjet press capable of printing a 29-inch format sheet in a single-pass, resulting in production speeds of up to 2,700 B2 sheets an hour. By applying a primer to the printed sheet prior to imaging, the Jet Press can print onto standard offset coated and specified uncoated papers. 

The press makes use of Fujifilm Dimatix SAMBA print-head technology to reach resolutions of 1,200 x 1,200 dpi with four variable dot sizes. The first implementation of SAMBA inkjet technology is in a parallelogram-shaped chip (referred to as a print-head on a chip by Fujifilm) that packs 2,048 jets per module at 1,200 dot-per-inch spacing. It holds one of the highest jetting frequencies ever developed.

“We anticipate building up the volume of work on the machine to two shifts over the spring and summer,” stated Kollegger. “We are excited about what the Jet Press 720 brings to our business. We often invest in digital presses and end up using them for many more applications than first anticipated.”


Unveiled at drupa last year, the RotaJET 76 has made another appearance, this time at the Hunkeler Innovation Days in Switzerland. The RotaJET 76 shown in Switzerland has optimized ink feed, ink system, screening and colour management. A new rewinder and a new, even more efficient IR/hot-air drying system – both in-house developments from KBA, were also shown.

KBA attributes an important share of the machine’s improved print quality to its newly developed polymer-based pigment ink: RotaColor. Compared to conventional inks, it significantly reduces the capillary effect (penetration of the pigments into the paper), and that translates immediately into exact print and reduced print-through. KBA is the first manufacturer to use the new polymer-based ink in a high-volume inkjet system. 

According to the KBA experts, the new ink extends the printable range of untreated papers and offers considerable potential for further quality advances and cost savings in the future. “We have kept the promises we gave to those interested in the press at drupe,” said Project Manager Oliver Baar. “The KBA RotaJET is now well prepared for daily print production.”

For its entry into the digital print market, KBA will at first be focussing on the target segments books, direct mailing, manuals, advertising, newsletters and newspapers. The live demonstrations of book production and a daily exhibition newspaper with original content from the “Neue Luzerner Zeitung” were among the highlights of the show. The book sections were produced reel-to-reel on the RotaJET and then combined with ready-printed offset covers on a Hunkeler finishing line. The finishing of the exhibition newspaper was also handled by post-press systems from Hunkeler.

Kodak has announced a new addition to its Prosper line of inkjet production presses at the Hunkeler Innovation Days in Luceren, Switzerland. The company claims the press is the fastest, most accurate writing engine on the market.

The press features what Kodak calls the Intelligent Print System (IPS) which measures performance across the operation and makes adjustments on the fly. The IPS also learns from the data to improve imaging quality and speed for the machine’s 100,000 nozzles.

The Prosper 5000XLi uses Kodak’s newly formulated nano-particulate pigment inks which the company claims offers a colour gamut up to 30 percent wider than offset printing. 

“The Prosper Press Platform is a high-performance solution for a range of digital printing applications, such as direct marketing, commercial print, and publishing,” said Kodak’s Will Mansfield, Director of Marketing, Inkjet Printing Solutions. “The high speeds and large volumes these presses offer make it more important than ever to ensure the highest performance and quality throughout the print run. Automatic monitoring and on-the-fly adjustment of printing parameters do just that—enabling printers to achieve very high image quality and excellent colour-to-colour registration on a wide range of media, including glossy.”

The Prosper 5000XLi Press features a number of innovations in its transport system that virtually eliminate page imperfections caused by paper stretching and wrinkling. The press offers full process colour perfecting with a print width of up to 24.5 inches (62.23 centimeters) at speeds up to 650 feet (200 meters) per minute with a duty cycle of 90 million A4 or US letter pages a month. The system is capable of print quality that rivals offset output—up to 175 lpi. The key advancements include an adaptive web stretch control system that uses advanced servo rollers and software algorithms to make automatic adjustments, as well as select rollers that have ribs and other advanced design features to minimize wrinkling.

The machine is available commercially immediately. Current owners of the Prosper 5000XL are able to upgrade to the 5000XLi.

At Hunkeler Innovation Days in Switzerland, Xerox unveiled CiPress 500 and 325 Single Engine Duplex machines aimed at lower-volume production – relative to the company’s existing twin-engine CiPress models.

The CiPress SED models can print duplex, one-up jobs on a narrow 9.5-inch web at 500 or 325 feet-per-minute, as represented by the model number. Xerox points out the systems are designed for producing transactional and direct marketing applications, catalogues, books and manuals.


The machines employ Xerox’s waterless inking system to print colour graphics on low-cost, plain papers. Ink monitoring reports inform printers about the amount of ink used for job costing purposes. The The CiPress SED models can be configured with Xerox FreeFlow Print Server to provide native support for IPDS, PDF, PS and VIPP.


Kyocera of Japan announced it has developed what it describes as the world's fastest 300-dpi inkjet printhead. The new head also features simultaneous two-colour printing.

Running at a speed of 152 metres per minute, the heads also have a 112 millimeter width and print both UV-curable and water-based inks.

According to Kyocera, the distinctive two-colour printing capability of this new printhead allows the company to effectively halve the number of printheads required in a printer, while also reducing the number of parts required for wiring, contributing to equipment downsizing. Furthermore, the 300-dpi model's nozzle configuration prevents the mixing of inks at the point of contact with the printed material — a potential problem when printing two colours simultaneously from the same printhead — ensuring that the new two-colour printhead delivers quality printed images.

This technology will be making its way into the commercial printing market, where Kyocera also distributes 600-dpi and 1200-dpi inkjet heads.


Fujifilm announced plans for its drupa presence to an international group of trade journalists in Dusseldorf today. The company, in its 2,020-square-metre booth, will debut eight new products under the theme of "Power to Succeed." Among these products is a new folding-carton press, based on the company’s Jet Press design.



The yet unnamed press will be similar in size to the Jet Press 720 system, but will produce print on carton stock. The company says its target market will be short-run packaging, up to 1,000 sheets. The B2-format machine will be shown on the Fujifilm booth, and company officials promise it will make its commercial debut sometime in 2013.

Fujifilm also announced it will be entering the flexo plate imaging market with a product called the FLENEX DLE. According to Fujifilm, compared to the common laser ablation mask system, the FLENEX DLE is not only faster, but more environmentally friendly, with no VOCs released in the process. The system will launch with a platesetter called FLENEX DL-25 and a DLE plate called FLENEX WV-1.

On the consumables front, Fujifilm will introduce a new line of UV inkjet inks called VIVIDIA. Its characteristics are created for commercial and packaging segments. The inks will be used by the Jet Press 720 and the as-yet-unnamed B2-size carton printing press. The company will also add a new long-run thermal CTP plate to its low-chemistry line called the Brillia HD LH-PXE. The plate promises print runs of up to 500,000 unbaked and 1,000,000 when baked. The long runs are possible through a new double layer emulsion and are processed using Fujifilm’s ZAC processors.

On the topic of processors, Fujifilm will also launch the XR-1200F at drupa. It is a developer waste reduction and water re-use system, which separates plate chemistry into concentrated waste and distilled water. Waste volume is reduced as much as 90 percent, according to Fujifilm.

Fujiflm’s XMF workflow software will also be updated for drupa. The XMF brand will be subdivided into four parts: XMF Workflow, now at version 5; XMF Remote, newly upgraded to version 5 to support mobile devices (iOS and Android) as well as HTML 5; XMF PrintCentre; a Web-to-print e-commerce system; and XMF ColorPath, which is a new cloud-based colour management tool that promises ease-of-use for non-colour experts.

Fujifilm's Dimatix division will show off its new high nozzle density, drop-on-demand, SG-1024 industrial single-pass printhead. It incorporates Dimatix' new RediJet technology, which is a combination of several new features such as a unique nozzle plate design, enhanced on-head electronics, ink recirculation and waveforms tailored to specific fluids.


Océ expands its inkjet-based Océ JetStream product line with the launch of a new series of 30-inch monochrome printing systems, which the company describes as ideally suited for book production. Océ also heralds what it sees as a relatively small footprint for the new systems at 27 square metres, when compared to other machines in the same production class.

There are three new 30-inch monochrome systems being released, (with a four- to six-month order window) including: Océ JetStream 2300 mono, which hits a top speed of 100 metres per minute (2,020 A4/min or 328 feet per minute); Océ JetStream 3300 mono, which reaches 150 mpm (3,030 A4/min or 492 fpm); and the high-speed Océ JetStream 4300 mono, which hits 200 mpm (4,040 A4/min or 656 fpm).

All three models carry a 30-inch paper width and a printing width of 29.5 inches, while reaching an apparent resolution of 1,200 dpi. The new models use core Océ technologies like the SRA MP controller architecture and DigiDot.



At the Labelexpo Europe tradeshow in Belgium, ended October 1, EFI launched its new UV inkjet-based Jetrion 4900 press, which includes inline laser finishing for label converters. 


The Jetrion 4900 is described by EFI VP Sean Skelly, as “a robust industrial press that is ideal for label converters looking to transfer high-cost, short- and medium-run jobs to digital systems, from print file straight through to finished roll."

A four-colour system, the Jetrion 4900 has capabilities to print opaque white UV inks in a single pass, delivering flexo-quality labels, according to the company, that are heat, cold and chemical resistant, and UL-certified on select substrates.
 
The finishing system features high-powered dual lasers from SEI Laser Converting, offering capabilities like die cutting, slitting, and back-scoring on a range of substrates from paper, foil and film to specialty stock. The press runs standard flexo rolls and offers inline and offline modes for special jobs.




HP yesterday introduced its new 42-inch-wide T400 web press, based on inkjet technology, with the ability to print at 600 feet per minute (183 meters per minute). 

This speed translates as producing up to 5,200 full-colour, letter-size pages per minute, which the company claims to be 44 percent faster than its closest competing system.

HP plans to make the T400 available by the end of 2011. Also this year, HP plans to introduce a new magnetic ink character recognition (MICR) system for its web press, as well as an option to use third-party coated media.


The T400 employs what HP refers to as new A50 process-colour inks and new A10 printheads (1,200-nozzles-per-inch), based on the company’s Scalable Printing Technology. HP has now introduced four versions of its inkjet-based web press, including the T200, T300, T350 and T400.

“With more than 25 installations worldwide, our inkjet web press systems are changing the business dynamics of applications such as publishing, transpromo and direct mail,” said Christopher Morgan, HP’s Senior VP, Graphics Solutions Business. Introduced in 2008, the company states that in 2010 its inkjet-based web press installations produced 1.46 billion pages.



Xerox, known for its electrophotographic (toner) production equipment, has announced it has adapted its business-class solid ink technology for the production space. The new inkjet production will be released in early 2012.

“Xerox’s Production Inkjet System cuts through the barriers – cost, quality and reliability – that stood in the way of producing massive numbers of custom print jobs,” said Eric Armour, president, Xerox Graphic Communications Business Group. “Print providers can now confidently shift their focus from the production process to selling applications that drive business.”

Xerox claims its Production Inkjet System can produce nearly 2,200 pages or 500 feet per minute on a 20.5-inch web width and comes in either simplex or duplex configurations. The imaging technology is based off of Xerox's solid ink technology, which is a granulated, resin-based ink. Xerox says the key benefit of its system is the elimination of water leads the images to be more vibrant images, with no ink soaking through. This means the machine can print on lightweight untreated stock. The printed pages also feature high de-inkability for better recycling.

The machine was demonstrated at Hunkeler Innovationdays 2011, being held in Lucerne, Switzerland. The event sees almost 5,000 industry professionals gathering to see and demonstrate the latest in print-on-demand technologies, from prepress to finishing. Pricing of the Production Inkjet System was not released, but the company said more information will be made available in the Fall.


At Graph Expo, Fujifilm launched its J Press 720 in the United States, while the innovative cut-sheet, inkjet press will be made available in Canada sometime during the first or second quarter of 2011.

First introduced as a concept press at drupa 2008, the J Press 720 is rated to produce up to 2,700 4-up size sheets per hour (10,800 8.5 x110-inch pages per hour), with the ability to run coated offset stock. It hits a top resolution of 1,200 dpi, using Fujifilm Dimatix SAMBA head technology with four levels of greyscale. Geared toward the commercial printing sector, the machine works with a maximum sheet size of 29.5 x 20.8 inches.

“No two print shops are the same, so at GRAPH EXPO 2010 we are really looking forward to helping our customers identify the right revenue-generating solution for their business,” said Todd Zimmerman, VP of Sales and Marketing, Graphic Systems Division, Fujifilm North America.
 
At Graph Expo in Chicago, the company demonstrated the press running live jobs for the first time in North America, while it was shown in production mode during the IPEX tradeshow in May of this year.




HP at Graph Expo this year revealed the next step in its inkjet web press platform. Dubbed the T350, the machine will be similar to the dual-engined T300 currently being installed around the world, but will feature speed enhancements to enable the machine to produce nearly 4,000 letter-size pages per minute.

"The fact that our customers' digital color print business continues to grow – while the overall volumes are flat or down – reflects that print service providers are realizing the benefits of HP's digital printing solutions," said Christopher Morgan, senior vice president, Graphics Solutions Business, HP. "People are printing smarter, with targeted, high-quality output printed on demand with less waste, more streamlined supply chain processes and a reduced environmental impact."

The four-color, 30-inch-wide HP T350 also extends an up to 1,200 x 600 dots per inch (dpi) native resolution HP Inkjet Web Press product line that also includes the 30-inch-wide HP T300 and the 20.5-inch-wide, single-engine, duplex HP T200.

HP says it expects to ship the T350 in the latter half of 2011. The machine will be beta tested at O'Neil Data Systems, which also was the beta site for the T300 and currently serves as the beta site for the T200.

Océ has announced the sale of its 100th JetStream inkjet press to company named Salmat in Australia. The press system made its debut in the summer of 2008.

Salmat has ordered two Océ 2200 MICR machines, the first two in Australia. The company has been a business colour provider since 2006. The company has also purchased two toner-based Océ ColorStream 10000 systems to supplement the JetStreams. They will go into two of Salmat's facilities in Australia.

“Océ provided the most competitive solution and demonstrated evidence of extensive product knowledge and application globally,” said Nick Debenham, Head of Salmat’s Business Process Outsourcing Division. “They are a leading provider of inkjet color and their size and scalability will ensure we can access service and support locally. This will provide Salmat with a technology edge which will enable us to produce statements without base stationery and add personalization to every document.”

According to Salmat, the company delivers upwards of 60 percent of all business to consumer communications in Australia. The company was founded in 1979 and today employs 7,000 people with operations in eight countries.

Xerox, during the Ipex tradeshow in the United Kingdom, demonstrated its new Production Inkjet Technology in a machine that currently fires 2-billion drops of ink every second. The roll-fed device – “designed to produce high-impact colour on low-cost papers” – runs on 56 piezo-electric print-heads with more than 49,000 nozzles each.

Xerox states the 4-colour, 600-dpi produces more than 2,000 colour images per minute, as well as production speeds of up 500 feet or 152.4 metres per minute. With a 20.5-inch width, the system features technologies based on more than 2,000 patents.

“[It] is a marvel of research and engineering, and an example of how our unique differentiated ink technology can address the needs of production customers,” said Xerox CTO, Sophie Vandebroek. Many of the technology needs for the machine are based on the work of the Xerox Research Centre of Canada, based in Mississauga.

Xerox explains the core of its technology is based on a sensor, referred to as Image On Web Array (IOWA), that scans the billions of droplets per second – for registration, among other production needs. A scan bar registers each print-head and automatically adjusts alignment when necessary.

Aimed at transactional and commercial printers manufacturing cheques and other security documents, Kodak is adding Magnetic Ink Character Recognition (MICR) capabilities to its Kodak Versamark VL2000/2200 and VL4000/4200 series machines.

According to Kodak, its application of MICR printing is “different from other solutions on the market” because the company uses a MICR accessory rather than replacing the standard black ink. Given the machines, this inline MICR printing can be produced at speeds ranging from 246 feet per minute (fpm) to 492 fpm.

Kodak states its MICR solution will be commercially available in the first half of 2010.


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